Product Design & Development
Creating the visual concept and functional specifications of the uniform.
CAD Design (2D/3D) – Digital tools to develop artwork, patterns, and 3D visualizations.
Tech Pack Creation – Detailed document containing measurements, fabrics, colors, trims, and stitching specs.
Prototype & Sampling – Making sample uniforms to test fit, comfort, and overall design accuracy.
Fabric & Material Selection
Choosing performance materials suitable for specific sports.
Performance Fabrics (Polyester, Spandex, Mesh) – Moisture-wicking, stretchable, breathable fabrics.
Fabric Testing (Colorfastness, Stretch, Durability) – Ensures the materials withstand game conditions.
Sustainable Fabric Options – Recycled polyester, eco-dyes, and low-impact finishing processes.
Pattern Making & Grading
Converting the design into precise garment templates for all sizes.
Digital Pattern Making (CAD/CAM) – Accurate templates created using specialized software.
Manual Pattern Drafting – Traditional paper-based patterns for custom or small-batch needs.
Size Grading – Scaling the base pattern to all required sizes (XS–XXXL).
Printing & Decoration
Adding colors, logos, numbers, names, and team graphics.
Dye Sublimation Printing – All-over vibrant prints fused into polyester fabrics.
Screen Printing – Durable ink application for large logos and numbers.
Heat Transfer / Vinyl Names & Numbers – Personalized names and numbers pressed onto the fabric.
Embroidery / Patches – Premium crests, logos, and badges stitched or applied.
Fabric Cutting
Cutting fabric pieces according to approved patterns.
Manual Cutting – Hand cutting using rotary cutters for samples and small runs.
Automated Cutting (Laser / CNC / CAM Cutting) – High-speed, precise cutting for bulk production.
Marker Making & Fabric Layering – Optimizing fabric layout to reduce waste and improve efficiency.
Sewing & Assembly
Joining all fabric pieces to build the complete uniform.
Overlock Stitching (Serging) – Strong edge seams for athletic movements.
Flatlock Stitching – Flat, skin-friendly seams to reduce chafing.
Coverstitch Hems – Stretchable hems for sleeves and waistbands.
Lockstitch Construction – Clean seams for panels and finishing details.
Ultrasonic Bonding (High-Tech) – Seamless joining for lightweight, premium sportswear.
Bartack Reinforcement – Strengthening stress points like pockets or panel joints.
Quality Control (QC)
Ensuring each uniform meets quality, sizing, and safety standards.
Fabric & Trim Inspection – Checking input materials before production.
In-Line QC Checks – Monitoring stitching, alignment, and accuracy during sewing.
Final AQL Inspection – Measurement checks, color checks, and defect inspection before packing.
Functional Testing – Stretch, seam strength, and wash tests for durability.
Finishing & Packaging
Final steps before shipping the uniforms to the customer.
Thread Trimming & Cleaning – Removing loose threads and ensuring a clean finish.
Pressing / Steaming – Removing wrinkles and shaping the uniform.
Labeling & Tagging – Adding size tags, care labels, and branding.
Folding & Polybag Packing – Neat packing to protect the garment during transit.
Carton Packing & Shipping – Sorting by size, style, and order for dispatch.
